Quenching and tempering is a heat treatment process that transforms ordinary steel into high-performance alloy rods. Here’s how we ensure every rod meets exacting standards:
1. Material Selection & Preparation
High-Purity Alloy Steel: We use grades like 4140 hard chrome rod, 4340 chrome plated bar, or custom alloys tailored to client specifications, ensuring optimal carbon content (0.35–0.50%) and traceability.
Precision Forging: Rods are hot-forged to refine grain structure, eliminating voids and ensuring uniform mechanical properties.
2. Controlled Quenching Process
Induction Heating: Rapid, uniform heating to 850–950°C (depending on alloy) in inert atmospheres prevents decarburization.
High-Speed Quenching: Oil, polymer, or water quenching achieves a hardened martensitic structure with minimal distortion.
3. Precision Tempering
Stress Relief: Tempering at 400–600°C restores ductility while maintaining hardness (typical range: 28–32 HRC to 45–50 HRC).
Multi-Stage Tempering: For critical applications, double or triple tempering cycles eliminate residual stresses and enhance toughness.
4. Advanced Finishing & Testing
Peeling/Grinding: CNC peeling machines achieve tight diameter tolerances (±0.05 mm) and surface finishes (Ra ≤ 1.6 µm).
100% Non-Destructive Testing (NDT): Ultrasonic testing (UT) and magnetic particle inspection (MPI) detect subsurface flaws.
Mechanical Certification: Each batch is tested for tensile strength (up to 1,200 MPa), impact resistance (Charpy V-notch), and hardness uniformity.
Our Q&T rods power performance in:
Automotive: Crankshafts, axle shafts, and suspension components.
Oil & Gas: Drill collars, valve stems, and downhole tools.
Construction: Hydraulic cylinder rods, crane pulleys, and heavy-duty fasteners.
Renewable Energy: Wind turbine shafts and gearbox components.
